“FROST ISSUE”

Welcome to the Sirus Air-Con's monthly newsletter

 

Issue 02
February 2010

Frost Protection

Freeze damage is one of the leading causes of coil failure in HVAC systems. Water in a coil at ambient temperatures below 0ºC will freeze and expand, causing internal coil pressures to reach dangerous levels.

When cold air is blown across coil surfaces by a fan, freezing can be greatly accelerated, resulting in coil tube and header damage in a matter of minutes.

This issue has troubled quite a few building owners over the past number of weeks with some serious consequents to buildings, and indeed expensive equipment housed therein. As we are not yet out of this winter, careful consideration should be given to this topic.

“How can you provide extra protection from freeze damage for water and steam coils in critical applications?”

Building Services - Boilers, Low Pressure Hot Water systems (LPHW) and Air-handling plant – always require three stages of Frost Protection:

First Stage of protection:

The first stage consists of an Out-side frost thermostat located in a weather proof box, and situated on a north wall so as not to be subject to sunshine or indeed any extraneous heat sources (i.e. do not locate it over boiler-house door or external vents etc).

The function of this thermostat is to override automatic control time functions on all circulating pumps when the outside air temperature fall below 3ºC.

So, the following pump circuits will start:

1- Constant temperature pumps serving air-handling plant, heat exchangers etc.

2- Radiator Circuit pumps.

3-Chilled water pumps.

4-Any other circuit which may be considered at risk of freezing.

In some situations cooling and heating valves on AHU’s will need to drive open.

Note: Circulating water will be less inclined to freeze as the heat exchange surfaces will draw heat from the building back into the circulating water (provided the building internally is not too cold).

 

Second stage of protection:

An immersion thermostat located in the return water header to the boiler, will override the automatic time control and start the burner on sensing a return water temperature of 5ºC. This will heat the return water to approx 7/8ºC. before switching off again.

Third Stage of protection (on AHUs):

A freeze protection thermostat located after the first Coil nearest the fresh air intake (some times it can be a cooling coil): the capillary has to be laced up and down across the entire face of the coil. A temperature of 5ºC. or less will cause the following to occur:

 

(Siemens range of frost thermostats)

1- Supply and extract fans will stop.

2- Fresh air damper will close and return air damper will open if fitted.

3- Heating and cooling coil control valves will open.

 

The cooling systems:

These systems are usually filled with an anti freeze solution such as ethanol glycol 20% solution giving protection down to -10ºC.

Some systems are protected by using heating tape wrapped around all the exposed pipe-work and Chiller evaporators.

Sirus Air-Con

Unit 5, Centrepoint, Marina Commercial Park, Cork City, Ireland

Tel: 021 4315552                                   Fax: 021 4315556

E-mail: info@sirusaircon.com

www.sirus.ie          

In all cases, systems should be checked yearly for operation and calibration before every winter!

For more Information, please contact us.

 

Published by Sirus Air-Con                             Copyright © 2010 Temperature Ltd., t/a Sirus Air-Con. All rights reserved.